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awnail.com have seen that today there are also many nail making machine companies in China & internationally. However, their solutions were still stuck a few years ago.
In fact, we have been upgraded in recent years, and awnail.com hope our smart and flexible solutions can inject fresh blood into this market.
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Thread Rolling Machine
The high-speed thread rolling machine is used to produce the round wire from the flat wire. The machine adopts the belt transmission and fixed roller, which can ensure the stable running of the machine, and it has high efficiency.
The thread rolling machine setup is a cost-efficient and energy-saving machine that will quickly and easily roll your metal nails.
This machine is perfect for both personal and professional use and is sure to provide you with a high-quality experience.
Table of contents
1. Thread Rolling Machine Definition and How It Works
A thread rolling machine is a specialized tool used to create a thread on metal objects. It works by using a series of rotating dies to press and form the thread onto the object. This process can be used to create a thread on both nails and screws, making them easier to grip and turn.
Here’s how it works:
Heat the Material
The thread rolling process begins by heating the material to a high temperature, which makes it softer and easier to cut a thread into.
Lubricate the Thread Die
The thread die must be lubricated before threading begins, otherwise, the material will become knotted off in the thread die. The thread rolling die head should be round in shape, with threading teeth cut into the top of it.
Feed the Heated Material
The thread rolling machine flat die has a thread rack that holds thread dies in place until threading begins.
Threading begins by feeding the heated material into the thread die and pulling it back out of the thread rack to ensure that the teeth on the thread die have made thread grooves in the material.
Once thread grooves have been cut into all thread dies, threading is repeated until the thread dies are removed from the thread rack and replaced with clean thread dies.
Cut the Wire Nail into Desired Shape
The wire nail is pulled back out of the thread rack at high speeds, which causes the thread to be cut into the wire nail. All thread dies must be replaced after threading has been completed.
In round die thread rolling machines, wire nails must first be fed into the rolling thread machine before threading begins; this ensures that thread grooves and thread shoulders are formed in thread nails.
For additional questions with regards to thread rolling machines, feel free to contact us at Awnail, our agents are always available to assist with your machinery needs.
2. Thread Rolling Machine Key Features
The thread rolling machine is a device that is used to create a thread on wire nails. The round die is used to create the thread on the wire nail. This thread is used in various applications.
Some of these applications include threading screws, bolts, and nuts into metal or plastic materials.
The roller threading machine includes the ability to create a thread on wire nails of virtually any size.
Different Thread Profiles
A flat thread rolling machine is universal. This allows for different thread profiles depending on the application needed by the consumer.
3. Types of Thread Rolling Machine
There are 3 types of thread rolling machines: round die thread rolling machines, flat die thread rolling machines, and thread rolling machines with a rotary die.
Round Die Thread Rolling Machine
Round die thread rolling machines are used for threading round materials, including grooved rounds. These thread rolling machines can also thread shoulders to help improve the load-bearing capability of the material.
Flat Die Thread Rolling Machine
Flat die thread rolling machines are used to thread flat materials, but they can’t thread grooves or shoulders effectively. One common use is the threading of thread-rolled rods.
Two-Die Cylindrical Thread Rolling Machine
The two-die cylindrical thread rolling machine is a specialized machine that is used to thread metal objects. It consists of two rotating dies that press and form the thread onto the object. This process can be used to thread both nails and screws, making them easier to grip and turn.
4. Parts & Construction of Thread Rolling Machine
There are several parts and construction of the thread rolling machine. Some key components include the round die and the thread rolling machine itself.
The round die is what shapes the thread, while the wire nails serve as the thread’s end product. The round die is a disk shape that forms the thread itself.
The shape and size of the round die vary depending on what thread type is required and the threading machine that it will be used.
The thread rolling machine twists and tightens the wire nails to create a sturdy thread.
The thread winding axis attaches the round die to the thread rolling machine’s motor shaft. The guide rail is a flat metal bar that allows the nail thread rolling machine to move in a straight line.
The thread cutting device cuts the thread produced by the small thread rolling machine into the desired length.
The thread winding axis, guide rail, and thread cutting device are all enclosed within an outer casing of the thread rolling machine. This casing is usually plastic or steel and helps protect internal thread rolling machine parts.
5. Thread Rolling Machine Manufacturing Process
The contact operation of a metal nail production thread rolling machine is a simple process. Here’s the rundown:
Step#1 Select the Correct Die
The thread rolling machine manufacturing process begins with the selection of the correct round die.
Step#2 Mount the Thread Rolling Machine
The round die is then mounted onto the automatic thread rolling machine and the wire nails are fed into the die.
Step#3 Activate the Machine and Cut to Length
The machine is then activated and the nails are rolled into thread. The thread is then cut to the appropriate length.
The fully automatic thread rolling machine manufacturing process is completed.
Here’s a video of thread rolling machine in action!
6. Benefits of Using Thread Rolling Machine
A thread rolling machine is a powerful tool that can be used for a variety of purposes. Some of the benefits of using a thread rolling machine include:
There are several reasons why you might want to use a flat die thread rolling machine. Thread roll machines can help you produce more consistent threading. A thread rolling machine operator with the correct training can also lead to further consistency.
A thread rolling machinery also helps you create neater and more uniform threading, which can be important for a variety of applications.
Additionally, thread rolling equipment with the correct thread rolling machine specification can help you save time and money.
They’re an efficient way to produce round wire nails, and they can also help you avoid common mistakes that can occur during the threading process.
7. Where to Find Wholesale Thread Rolling Machine For Sale
If you’re in the market for a thread rolling machine, there are a few places you can look to find a good deal.
First, try contacting thread rolling machine manufacturers, like Awnail directly. Often, they’ll have machines for sale at a discount because they’re overstocked or are retiring an older model.
Another option is to search online auction sites like eBay or Alibaba. You can often find used or refurbished machines at a fraction of the cost of a new one.
In the types of thread rolling machine such as vertical thread rolling machine, CNC thread rolling and wire thread rolling machine, it is usually wise, to ask questions to the manufacturer first.
Just be sure to read the listing carefully and ask the seller questions about the condition of the thread roller machine before bidding.
Finally, if you’re not in a hurry to buy, keep an eye out for nail rolling machine sales or a roll threading machine for sale.
CNC thread rolling machine, Ort thread rolling machine, Mini thread rolling machine, at trade shows or industrial auctions.
Sometimes you can find thread rolling machines,a thread rolling machine for nails, and other industrial equipment at a great discount if the manufacturer is making room for new machinery.
8. Qualities of a Reliable Thread Rolling Machine Manufacturer
When looking for a thread rolling machine manufacturer, it is important to consider the qualities of the company. Some of the key qualities of a reliable thread rolling machine manufacturer are:
Improves Their Operations
When thread rolling machines were first manufactured, they were built by hand. Over the years, thread rolling machine manufacturers have improved and automated their procedures to produce thread rolling machines faster and more efficiently.
Invests in People and Technology
Companies that have been around for a long time and who have invested in both people and technology are likely to be reliable thread rolling machine manufacturers.
These companies spend a lot of time and effort ensuring that their thread rolling machines are produced to the highest standards, resulting in thread rolling machines that are durable, efficient, and versatile.
9. Average Cost of Thread Rolling Machine
The average cost of a thread rolling machine can vary depending on the features and size of the machine. Typically, thread rolling machines range in price from around US$1,500 to US$10,000.
10. 10 Tips for Thread Rolling Machine Maintenance
Thread or screw rolling model machinery requires forming a designed maintenance routine for it to be able to perform well and last long. Here are some tips to keep your workpiece in the best condition:
|1||Inspect Before Use|
|2||Keep it Lubricated|
|3||Clean the Machine|
|4||Replace Dies Often|
|5||Use Soft Cloth for Cleaning|
|7||Ask for Professional Assistance|
|8||Keep Spare Parts on Hand|
|9||Replace Thread as Needed|
|10||Schedule Regular Maintenance|
#1 Inspect Before Use
Inspect the thread rolling machine before use each day. Look for any damage or signs of wear.
#2 Keep it Lubricated
Lubricate the thread rolling machine as needed using light oil.
#3 Clean the Machine
Keep the thread rolling machine clean by wiping it down with a clean cloth after each use.
#4 Replace Dies Often
Replace the round die as needed. Thread rolling machine spare parts should also be prepared just in case a part gives way.
#5 Use Soft Cloth for Cleaning
Clean the thread rolling machine at the end of each workday using a cloth and a light cleaner.
#6 Store Properly
Keep the wire nails separate from other tools and materials to prevent damage and wear on the thread rolling machine.
#7 Ask for Professional Assistance
Your thread rolling machine should only be repaired by a professional. Contact your local appliance repair team for assistance.
#8 Keep Spare Parts on Hand
Keep the thread on hand to replace thread that has become worn or damaged.
#9 Replace Thread as Needed
Replace thread as needed, following the thread replacement instructions found in the owner’s manual for your thread rolling machine model. A thread rolling machine pdf or thread rolling machine video is usually included in the owner’s manual
#10 Schedule Regular Maintenance
Perform routine maintenance on your thread rolling machine every month by lubricating the machine with light oil and cleaning it.
Our high-speed thread rolling machine is perfect for both personal and professional use. It’s a cost-efficient and energy-saving machine that will quickly and easily roll your metal nails.
With this machine, you can quickly and easily produce the round wire from the flat wire. The machine adopts the belt transmission and fixed roller, which can ensure the stable running of the machine, and it has high efficiency.
You won’t find a better or more efficient way to roll your metal nails than with our high speed thread rolling machine. Purchase a thread rolling machine today from Awnail!
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